Upgrades are underway at the Department of Energy’s Hanford Site to prepare its 222-S Laboratory to treat tank waste under the Direct-Feed Low-Activity Waste (DFLAW) program.

The Department of Energy’s Office of Environmental Management once again awarded a 10-year, $45 billion contract to Hanford Tank Waste Operations and Closure (H2C) of Lynchburg, Va., for the cleanup of tank waste at the Hanford Site.

The Department of Energy Office of Environmental Management’s Office of River Protection and contractor Washington River Protection Solutions have completed the first waste processing campaign through the Tank-Side Cesium Removal (TSCR) system at the Hanford Site.

The Department of Energy’s Office of Environmental Management is responsible for roughly 90 million gallons of radioactive liquid waste at Idaho National Laboratory, the Hanford Site in Washington state, and the Savannah River Site in South Carolina. About 900,000 gallons of waste are stored at INL, 56 million gallons at Hanford, and roughly 36 million at SRS. A further 400,000 gallons of waste from various operations are being stored at the Oak Ridge Site in Tennessee.

More than 3,000 employees with Department of Energy contractor Savannah River Mission Completion (SRMC) participated in a vision casting initiative, learning more about the past, present, and future of the Savannah River Site’s liquid waste mission.

More than 100 people from Savannah River National Laboratory and the Hanford Site participated recently in a workshop to share analytical knowledge focused on the cleanup of radioactive tank waste at Department of Energy sites.

A pair of recent reports by the U.S. Government Accountability Office and the National Academies of Science, Engineering, and Medicine highlight some of the challenges the Department of Energy faces in treating the millions of gallons of legacy radioactive waste at the Hanford Site in Washington state.

After nearly three years of discussions and more than 60 mediation sessions, the Department of Energy, Washington State Department of Ecology, and the Environmental Protection Agency announced that they have reached a conceptual agreement on revising plans for managing millions of gallons of waste stored in tanks at the Hanford Site near Richland, Wash.

The Department of Energy’s Office of Environmental Management (EM) said in an April 18 release that workers have so far removed almost 150,000 gallons, or about 35 percent, of the radioactive and chemical waste from Tank AX-101 at the department’s Hanford Site near Richland, Wash. Retrieval from this tank began in January.

The Department of Energy’s Office of Environmental Management awarded a 10-year contract worth up to $45 billion to Hanford Tank Waste Operations and Closure (H2C) of Lynchburg, Va., to oversee the management of liquid radioactive tank waste at the DOE’s Hanford Site in southeastern Washington state.

Workers change out spent 27,000-pound TSCR filter columns and place them on a nearby storage pad during a planned outage. (Photo: DOE)

Following a second planned maintenance outage, the Tank-Side Cesium Removal (TSCR) system at the Hanford Site in Washington state has resumed processing liquid tank waste, the Department of Energy’s Office of Environmental Management (EM) announced on March 14.

According to EM, its Office of River Protection (ORP) and contractor Washington River Protection Solutions processed more than 25,000 gallons of waste during the previous week and has treated a total of 406,000 gallons of radioactive liquid waste since TSCR began operations early last year.

A key component in Hanford’s Direct-Feed Low-Activity Waste program for treating tank waste, TSCR removes radioactive cesium and solids from tank waste and delivers low-activity waste to a nearby million-gallon tank, where it is staged until it can be fed to the Waste Treatment and Immobilization Plant for vitrification.

Outage improvements: During outages, workers change out filter columns that remove radioactive solids during waste processing, perform maintenance, and apply lessons learned from operations. According to EM, many improvements to the treatment system during outages over the past year came from recommendations made by workers and contractor and federal staff on the project team.

Hanford manager Brian Vance discusses the DFLAW program during a panel session at the 2023 Waste Management Symposia. (Photo: DOE)

Hanford’s waste vitrification operations are unlikely to start by the Department of Energy’s year-end goal, said Brian Vance, manager of the DOE’s Office of River Protection and Richland Operations Office for the Hanford Site in Washington state. The DOE is working to meet its obligations to begin processing Hanford’s low-level radioactive tank waste as part of its Direct-Feed Low-Activity Waste (DFLAW) program.

“The probability for 2023 is very low,” Vance said, regarding the department’s plan to begin vitrifying the tank waste. Vance made his remarks during a panel session of the 2023 Waste Management Symposia in Phoenix, Ariz., on February 28.

As preparations continue for immobilizing millions of gallons of low-activity tank waste at the Hanford Site in Washington state through vitrification, the Department of Energy has issued two key decisions for the handling and disposing of vitrified low-activity waste (LAW) and associated secondary wastes.

Heating of the first waste vitrification melter at the Department of Energy’s Hanford Site was paused after operators identified an “abnormal condition with the startup heater power supplies,” the DOE’s Office of River Protection (ORP) said. Heat-up of the 300-ton melter, which will be used to vitrify Hanford’s low-level radioactive tank waste, was initiated on October 8.

Crews at the Department of Energy’s Hanford Site, near Richland, Wash., have begun heating up the first of two 300-ton melters that will be used to vitrify mixed low-level radioactive and chemical tank waste. According to the DOE’s Office of Environmental Management (EM), initiating and completing the heating of the melter is a critical step to commissioning Hanford’s Waste Treatment and Immobilization Plant (WTP), which will treat and stabilize the site’s 56 million gallons of tank waste by immobilizing it in glass through the vitrification process.

By fiscal year 2027, Hanford’s Waste Treatment and Immobilization Plant (WTP) will ramp up toward producing 21 metric tons of low-level radioactive glass a day, according to the Department of Energy’s five-year plan for the site near Richland, Wash.

The plan, which was released on October 3 and opened for a 31-day public comment period, outlines what cleanup work will be initiated or completed at the Hanford Site during FYs 2023–2027.

Washington River Protection Solutions (WRPS) crews recently finished installing about 1,300 feet of new waste transfer lines between a tank waste evaporator and a nearby tank farm at the Department of Energy’s Hanford Site, near Richland, Wash. WRPS is the tank operations contractor for the DOE’s Office of Environmental Management (EM).

Washington state’s Department of Ecology and the U.S. Department of Energy have agreed on a plan for how to respond to two underground tanks that are leaking radioactive waste, as well as any future tank leaks, at the Hanford Site near Richland, Wash.

In April 2021, following a year-long leak assessment, the DOE announced that Hanford’s Tank B-109 is leaking waste into the surrounding soil. Tank T-111 was discovered to be leaking in 2013. Currently, Tank B-109 is leaking about 1.5 gallons of waste per day, and Tank T-111 is leaking less than a gallon a day, according to the DOE.

Washington River Protection Solutions (WRPS) is preparing to retrieve waste from Tank AX-101 at the Department of Energy’s Hanford Site near Richland, Wash. WRPS is the tank operations contractor at Hanford.

Work crews at the Department of Energy's Hanford Site recently completed the first transfer of test water from the Waste Treatment and Immobilization Plant's Effluent Management Facility to the nearby Liquid Effluent Retention Facility (LERF). The transfer of 6,000 gallons was the first simulation of the process that will be used to treat secondary liquid waste from the plant’s Low-Activity Waste Facility during operations to treat tank waste.

“This is a tremendous accomplishment that culminates years of work by our team and alumni toward being ready for hot commissioning,” said Valerie McCain, project director and senior vice president for Bechtel National, Inc. “It’s an important step for the entire Hanford team and our collective mission of protecting the Columbia River and its shoreline communities.”

Bechtel National is a contractor of the DOE's Office of Environmental Management's Office of River Protection.