A new wastewater filter system being installed at Hanford’s Effluent Treatment Facility (ETF) is expected to increase waste processing throughput, improve efficiency, and save money as the site in southeastern Washington gears up to treat tank waste, the Department of Energy announced.

Workers retrieve waste from a single-shell tank at the Hanford Site earlier this year. Photo: DOE

The Department of Energy’s Office of Environmental Management (EM) has issued a draft request for proposals for the new Integrated Tank Disposition Contract at the Hanford Site near Richland, Wash. The 10-year, $26.5 billion contract will replace the Tank Operations Contract currently held by Washington River Protection Solutions, and the scope will be expanded to include the operation of the Waste Treatment and Immobilization Plant (WTP) after radiological, or “hot,” commissioning of the plant is completed.

The DOE had awarded a tank closure contract to a team led by BWX Technologies in May of last year, but later rescinded that decision after protests were raised by the two losing contract bidders.

About 56 million gallons of radioactive waste is contained in Hanford’s 177 aging underground tanks. The WTP, which is still under construction, will vitrify the waste after it has been separated into low- and high-activity waste streams.

A subcontractor has been selected to continue making modifications to a Hanford facility to transfer nearly 2,000 highly radioactive capsules to safer interim dry storage.

Central Plateau Cleanup Company, the Department of Energy’s prime cleanup contractor for the Central Plateau area of the Hanford Site, near Richland, Wash., recently awarded a $9.5 million construction subcontract to Apollo Mechanical Contractors. Apollo will continue work on the site’s Waste Encapsulation and Storage Facility (WESF), where nearly 2,000 highly radioactive capsules containing cesium and strontium are stored underwater.

Apollo will modify the WESF and install equipment needed to transfer the radioactive capsules from a water-filled basin to safer interim dry storage. In the 1970s, to reduce the temperature of the waste inside Hanford’s waste tanks, cesium and strontium were removed from the tanks and moved to the WESF. The DOE expects that the transfer of the capsules to dry storage will be completed by 2025.

“While the 1,936 cesium and strontium capsules are currently in safe storage, WESF is an aging facility,” said Gary Pyles, project manager for the DOE’s Richland Operations Office. “Moving the capsules will enable the planned deactivation of WESF and will reduce the risk and significantly reduce the annual costs for storing the capsules.”

A screen capture from a video that shows "bogie" testing in action. Source: DOE

Startup engineers at the Hanford Site’s Waste Treatment and Immobilization Plant (WTP) have been performing mechanical equipment testing on the two units that make up the “bogie,” or cart transport rail system, in the lower level of the Low-Activity Waste (LAW) facility.

During future plant operations, containers will be filled with vitrified radioactive and chemical waste and placed on the bogie transport rail that leads to the facility’s finishing line area before the containers are moved to storage.

To date, all 94 systems in the LAW facility have been turned over to startup, and 38 of those have been handed over for commissioning, according to the DOE on January 26.

View this video to learn more about the transport system testing.

Here is a look back at the top stories of 2020 from our Waste Management section in Newswire and Nuclear News magazine. Remember to check back to Newswire soon for more top stories from 2020.

Waste Management section

• First-ever cleanup of uranium enrichment plant celebrated at Oak Ridge: The completion of the decades-long effort to clean up the former Oak Ridge Gaseous Diffusion Plant was celebrated on October 13, with Energy Secretary Dan Brouillette joining U.S. Sen. Lamar Alexander, U.S. Rep. Chuck Fleischmann, Tennessee Gov. Bill Lee, and other state and community leaders at the East Tennessee Technology Park, where the uranium enrichment complex once stood. Read more.

An engineered stainless steel container designed to hold LLW at Hanford. Photo: Bechtel National, Inc.

A Department of Energy report to the U.S. Congress shows that the reclassification of high-level radioactive waste could save more than $200 billion in treatment and disposal costs while allowing DOE sites to be cleaned up sooner—all still without jeopardizing public health and safety.

The report, Evaluation of Potential Opportunities to Classify Certain Defense Nuclear Waste from Reprocessing as Other than High-Level Radioactive Waste, identifies potential opportunities for the DOE to reduce risk to public and environment while completing its cleanup mission more efficiently and effectively. Those opportunities are based on the DOE’s 2019 interpretation of the statutory term HLW, which classifies waste based on its radiological characteristics rather than its origin.

Under the DOE’s interpretation of HLW, waste from the reprocessing of spent nuclear fuel may be determined to be non-HLW if the waste (1) does not exceed concentration limits for Class C low-level radioactive waste as set out in federal regulations and meets the performance objectives of a disposal facility; or (2) does not require disposal in a deep geologic repository and meets the performance objectives of a disposal facility as demonstrated through a performance assessment conducted in accordance with applicable requirements.

A graphic representation showing how the 242-A Evaporator creates storage space in the double-shell tanks at the Hanford Site. Image: DOE

Improvements to Hanford’s 242-A Evaporator Facility continue to be made as the Department of Energy prepares to begin its direct-feed low-activity waste (DFLAW) approach to treating radioactive liquid waste at the site near Richland, Wash. The DOE announced on November 3 that its Office of River Protection and contractor Washington River Protection Solutions (WRPS) have completed several major upgrades and repairs at the evaporator, and more are planned.

Used to reduce waste volume by removing liquid from Hanford’s underground storage tanks, the 242-A Evaporator is fundamental to the Hanford Site tank waste mission and will play an essential part in the DFLAW treatment approach, according to the DOE.

The Office of Inspector General (IG) of the Department of Energy is raising concerns about the ability of the department to safely store radioactive waste in underground tanks at the Hanford Site until its cleanup mission there is complete. Specifically, the IG said that the tanks, which include 149 single-shell tanks (SST) and 28 double-shell tanks (DST), have deteriorated over time and there may not be enough space in the DSTs to accommodate waste from failed tanks.

The audit report, Tank Waste Management at the Hanford Site (DOE-OIG-20-57), was posted to the IG'S webpage on October 5.

The Department of Energy has extended until November 27 the public comment period on the Draft Waste Incidental to Reprocessing Evaluation for Vitrified Low-Activity Waste Disposed Onsite at the Hanford Site, Washington, which supports the DOE’s decision to dispose of vitrified low-level radioactive waste at an on-site disposal facility at the Hanford Site near Richland, Wash. Notice of the comment extension was published in the September 22 Federal Register.

The DOE initially made the draft waste incidental to reprocessing (WIR) evaluation available in the May 26 Federal Register, opening a 120-day comment period. The DOE said it is extending the comment period an additional 60 days in response to requests.

Hanford’s largest groundwater treatment plant, the 200 West Pump and Treat Facility, removes tons of chemical and radioactive contaminants from more than 2 billion gallons of groundwater each year. Photo: DOE/OEM

Fiscal year 2020 marks the sixth consecutive year that the Hanford Site, in southeastern Washington State, has treated more than 2 billion gallons of groundwater to remove contamination from decades of past operations to produce plutonium for the U.S. nuclear weapons program.

The goal this fiscal year, which ends September 30, is to treat at least 2.4 billion gallons, the Department of Energy reported on September 8.

On July 16, 1945, the research and development efforts of the nation’s once-secret Manhattan Project were realized when the detonation of the world’s first atomic device occurred in Alamogordo, N.M., more than 200 miles south of Los Alamos, in what was code-named the Trinity Test—a name inspired by the poems of John Donne.

On the 75th anniversary of this landmark event, the Department of Energy’s Office of Environmental Management (EM) is highlighting the cleanup, long-term management, and historical significance of the Manhattan Project sites—Los Alamos, Oak Ridge, Tenn., and Hanford, Wash.—that were conceived, built, and operated in secrecy as they supported weapons development during World War II.

The DOE's OEM and contractor CHPRC are testing a conveyance system that will pump engineered grout through more than 1,500 feet of pipe to three underground at-risk structures at the Hanford Site. (Credit: OEM)

As the Hanford Site continues a phased remobilization of site operations, the Department of Energy’s Office of Environmental Management and its contractor CH2M HILL Plateau Remediation Company (CHPRC) recently began designing and constructing a full-scale, off-site mock-up to support the stabilization of three underground structures with engineered grout, the DOE announced on July 7.

Located near the former Plutonium Finishing Plant, the structures—the 216-Z-2 Crib, 216-Z-9 Crib, and 241-Z-361 Settling Tank—received liquid waste during Hanford’s plutonium production operations and contain residual radioactive and chemical contamination. A 2019 report indicates that the structures are at risk of age-related failure.

The Department of Energy has awarded a $13-billion tank closure contract for services at its Hanford Site, near Richland, Wash. The 10-year contract was awarded on May 14 to Hanford Works Restoration, a joint venture of BWXT Technologies and Fluor Corporation that also includes DBD and INTERA, two preselected small businesses that provide specialized modeling and regulatory expertise, respectively.

Hanford Works Restoration will take over from Hanford’s current tank waste contractor, Washington River Protection Solutions (WRPS), whose contract expires at the end of September. The WRPS contract includes a clause that allows the DOE to end the contract earlier to align with a 60-day transition to the new contract.

The Department of Energy’s Office of Environmental Management has not followed best practices or DOE policy in pursuing alternatives for pretreating radioactive tank waste at the Hanford Site, near Richland, Wash., according to a report released on May 12 by the Government Accountability Office. The DOE has spent over $400 million since 2013 looking into alternatives to pretreating Hanford’s low-activity waste (LAW), yet the department has not properly defined a mission need or a life-cycle cost estimate for its preferred alternative, according to the report.

The DOE has issued an RFI for operation of the Direct Feed Low-Activity Waste Facilities at Hanford's Waste Treatment and Immobilization Plant. Photo: DOE

The startup of tank waste treatment activities at Hanford’s Waste Treatment and Immobilization Plant took a step forward in April with the Department of Energy’s issuing a request for information for the operation of the WTP Direct Feed Low-Activity Waste (DFLAW) facilities. According to the DOE, the RFI solicits input, via capability statements, from potential contractors with the specialized capabilities necessary to meet all of the major elements of scope for the upcoming competitive procurement for the operation of WTP DFLAW facilities, which will treat and vitrify for disposal low-activity waste from underground storage tanks at the Hanford Site near Richland, Wash.

The National Academies of Sciences, Engineering, and Medicine on February 21 released its fourth and final report on its review of possible approaches to treating low-­activity waste at the Hanford Site. The Department of Energy plans to vitrify approximately 56 million gallons of radioactive and chemical waste at the Waste Treatment and Immobilization Plant, which is currently under construction at Hanford. The waste will be separated into high-­level waste and low-­activity waste (LAW) streams before being turned into a solid glass form through vitrification. Not all of the LAW, however, will be vitrified, and the DOE has not determined a treatment method for the excess waste, called supplemental LAW (SLAW).

A report released to the public on February 20 by the Government Accountability Office concluded that maintenance inspections at several contaminated excess facilities at the Department of Energy’s Hanford Site, near Richland, Wash., have not been comprehensive and that there are areas of some facilities that personnel infrequently or never enter, either physically or by remote means, to conduct inspections. The GAO reviewed surveillance and maintenance (S&M) requirements and activities at 18 of Hanford’s approximately 800 excess facilities that require cleanup and found that improvements to the site’s S&M program are needed.