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K M Zaheen Nasir, Tanaya Chakma
Nuclear Technology | Volume 211 | Number 7 | July 2025 | Pages 1459-1472
Research Article | doi.org/10.1080/00295450.2024.2410620
Articles are hosted by Taylor and Francis Online.
Nuclear reactors hold significant promise for mitigating the environmental crisis and achieving a carbon-free world. The advancement of nuclear technology, however, is intricately tied to the materials used in reactors, with metals and alloys forming their core components. Understanding the plasticity and degradation of these materials is crucial to prevent critical reactor failures caused by factors such as radiation-induced embrittlement, creep, and fuel-cladding interactions. While traditional plasticity modeling has relied on constitutive laws and yield functions, the advent of machine learning (ML) and artificial intelligence has opened new avenues for this field. This paper explores the potential of data-driven approaches to enhance plasticity modeling for metals used in nuclear reactors. Recent studies have leveraged ML algorithms, including support vector machines and artificial neural networks, to model yield surfaces and correct theoretical yield functions with experimental data. Despite their accuracy, these models often lack interpretability and generality. To address these challenges, we investigate the applicability of various ML algorithms, i.e. neural networks, logistic regressions, decision trees, K-nearest neighbors, and Gaussian processes (GPs), in developing data-oriented flow rules for plasticity modeling. The paper demonstrates the superiority of GPs in terms of interpretability and generality. Using stress data generated from PyLabFEA, we compared the performance of these algorithms, highlighting the intrinsic uncertainties associated with GP predictions. Our findings indicate that Gaussian process classifiers (GPCs) offer a promising approach for modeling plasticity in metals, providing a balance between precision and physical insight. Additionally, this work presents a deep neural network (DNN) to model anisotropic Hill-type plasticity with perfect test data accuracy (accuracy score: 1.0), which is often hard to achieve with a classification problem. This shows the superiority of DNNs in terms of accuracy in modeling yield functions. The implications of our results for bridging the scale gaps in macrolevel simulations are discussed, and future directions for incorporating microstructural features into ML-based plasticity models are proposed. Overall, the ML framework presented in this paper can be employed for modeling constitutive relations that can be incorporated within traditional Finite Element Method (FEM)–based codes. Specifically, the GPC or DNN developed in this work can be readily swapped with the yield function within the so-called return mapping algorithm of nonlinear FEM-based plasticity subroutines to indicate yielding. Consequently, this merging of ML and FEM will allow us to leverage the geometric representational ability of FEM alongside the superior modeling capabilities of the ML algorithms.