DNFSB spots possible bottleneck in Hanford’s waste vitrification

December 15, 2025, 7:02AMRadwaste Solutions

Workers change out spent 27,000-pound TSCR filter columns and place them on a nearby storage pad during a planned outage in 2023. (Photo: DOE)

While the Department of Energy recently celebrated the beginning of hot commissioning of the Hanford Site’s Waste Treatment and Immobilization Plant (WTP), which has begun immobilizing the site’s radioactive tank waste in glass through vitrification, the Defense Nuclear Facilities Safety Board has reported a possible bottleneck in waste processing. According to the DNFSB, unless current systems run efficiently, the issue could result in the interruption of operations at the WTP’s Low-Activity Waste Facility, where waste vitrification takes place.

During operations, the LAW Facility will process an average of 5,300 gallons of tank waste per day, according to Bechtel, the contractor leading design, construction, and commissioning of the WTP. That waste is piped to the facility after being treated by Hanford’s Tanks Side Cesium Removal (TSCR) system, which filters undissolved solid material and removes cesium from liquid waste.

According to a November 7 activity report by the DNFSB, the TSCR system may not be able to produce waste feed fast enough to keep up with the LAW Facility’s vitrification rate.

Hanford completes 20 containers of immobilized waste

December 10, 2025, 12:08PMRadwaste SolutionsRadwaste Solutions Staff
A WTP crew vitrified the first Hanford Site tank waste inside one of two melters in the Low-Activity Waste Facility. Top right, a camera inside the melter’s pour cave shows the vitrified waste being poured into a stainless steel container as well as the hot liquid inside the container. Bottom right, the first two containers filled with vitrified waste in the pour cave prior to being lidded, swabbed to verify their exteriors are free of contamination, and then moved into the export bay. (Photos: DOE)

The Department of Energy has announced that the Hanford Site’s Waste Treatment and Immobilization Plant (WTP) has reached a commissioning milestone, producing more than 20 stainless steel containers of immobilized low-activity radioactive waste.

After decades, Hanford’s WTP begins vitrifying tank waste

October 17, 2025, 7:00AMRadwaste Solutions
Hanford’s WTP crew celebrate the first vitrification of radioactive waste in the plant’s Low-Activity Waste Facility. (Photo: Bechtel)

The Department of Energy’s Office of Environmental Management and its contractor Bechtel announced on October 15 the start of nuclear vitrification operations at the Waste Treatment and Immobilization Plant (WTP), also known as the Vit Plant, at the Hanford Site in Washington state.

Hanford teams prepare for first tank waste transfer

June 18, 2025, 12:16PMRadwaste Solutions
Hanford contractor teams rehearse procedures for the first transfer of waste from one of the site’s underground tanks to the WTP later this summer. (Photo: DOE)

The Department of Energy’s Office of Environmental Management said that crews at its Hanford Site in Washington state are preparing for the site’s first-ever transfer of radioactive waste from one of its large underground tanks, Tank AP-106, to the Waste Treatment and Immobilization Plant (WTP).

GAO: DOE should pause work on Hanford’s HLW Facility

October 3, 2024, 9:30AMRadwaste Solutions
Hanford’s HLW Facility under construction in early 2024. (Photo: Bechtel National)

The Government Accountability Office has recommended that the Department of Energy put a hold on construction of its High-Level Waste Facility at the Hanford Site near Richland, Wash. The GAO said design and construction of the facility, part of Hanford’s Waste Treatment and Immobilization Plant, also known as the Vit Plant, should be paused until several actions are taken, including considering other alternatives for managing the site’s high-level radioactive liquid waste.

Hanford completes glass transfer test

September 12, 2024, 7:01AMRadwaste Solutions
Hanford workers recently transferred three containers of nonradioactive test glass from the site’s WTP to the nearby Integrated Disposal Facility. (Photos: DOE)

According to the Department of Energy’s Office of Environmental Management, two contractors at its Hanford Site in Washington state have finished a first-time relay of test glass as the site prepares to vitrify—or immobilize in glass—millions of gallons of radioactive and chemical waste from its large underground tanks.

Video: Watch an “instant replay” of the test glass relay here.

Glass strategy: Hanford’s enhanced waste glass program

April 19, 2024, 3:05PMRadwaste SolutionsAlbert A. Kruger

The mission of the Department of Energy’s Office of River Protection (ORP) is to complete the safe cleanup of waste resulting from decades of nuclear weapons development. One of the most technologically challenging responsibilities is the safe disposition of approximately 56 million gallons of radioactive waste historically stored in 177 tanks at the Hanford Site in Washington state.

ORP has a clear incentive to reduce the overall mission duration and cost. One pathway is to develop and deploy innovative technical solutions that can advance baseline flow sheets toward higher efficiency operations while reducing identified risks without compromising safety. Vitrification is the baseline process that will convert both high-level and low-level radioactive waste at Hanford into a stable glass waste form for long-term storage and disposal.

Although vitrification is a mature technology, there are key areas where technology can further reduce operational risks, advance baseline processes to maximize waste throughput, and provide the underpinning to enhance operational flexibility; all steps in reducing mission duration and cost.

Hanford’s initial tank waste campaign a success

February 7, 2024, 3:00PMRadwaste Solutions
A monitor in the control room of the Hanford Site’s TSCR system shows workers performing maintenance inside the TSCR facility. (Photo: DOE)

The Department of Energy Office of Environmental Management’s Office of River Protection and contractor Washington River Protection Solutions have completed the first waste processing campaign through the Tank-Side Cesium Removal (TSCR) system at the Hanford Site.

National Academies report focuses on Hanford cleanup

July 21, 2023, 7:00AMNuclear News
A view of the Low-Activity Waste Facility at the Hanford Site. (Photo: DOE)

The National Academies of Sciences, Engineering and Medicine (NASEM) recently held a public meeting to discuss its third and final report centered on the Department of Energy’s Office of Environmental Management’s tank waste cleanup mission at the Hanford Site in Washington state.

Potential careers at SRS highlighted for college students

May 31, 2023, 7:00AMRadwaste Solutions
Jared Wicker of SRNS explains how different technologies are used to monitor the environment at SRS. (Photo: DOE)

Claflin University students recently toured the Department of Energy’s Savannah River Site in South Carolina to learn about the facilities and occupations there.

Locked in glass: The vitrification of LLW streams

March 10, 2023, 3:00PMRadwaste SolutionsAmanda Gilmore
A sample of GeoMelt glass. (Photos: Veolia)

When it comes to managing nuclear waste, technology is transforming the way some of the most problematic waste is handled. The idea to transform nuclear waste into glass was developed back in the 1970s as a way to lock away the waste’s radioactive elements and prevent them from escaping. For more than 40 years, vitrification has been used for the immobilization of high-level radioactive waste in many countries around the world, including the United States.

Some of Hanford’s tank waste to be disposed of off-site as LLW

February 9, 2023, 9:30AMRadwaste Solutions

As preparations continue for immobilizing millions of gallons of low-activity tank waste at the Hanford Site in Washington state through vitrification, the Department of Energy has issued two key decisions for the handling and disposing of vitrified low-activity waste (LAW) and associated secondary wastes.

Hanford crews become qualified as VIT plant operators

December 13, 2021, 6:59AMRadwaste Solutions
Nicholas Callihan, left, and Julissa Quinonez Chavez, front, complete training to become qualified as control room supervisor and utilities operator for the Waste Treatment and Immobilization Plant. (Photo: DOE)

Backup battery system will keep Hanford’s waste melters from going cold

July 15, 2021, 6:31AMRadwaste Solutions
The DOE recently completed startup testing on the uninterruptable electrical power system for Hanford’s Low-Activity Waste Facility.

Department of Energy workers recently finished startup testing of a battery-powered backup electrical system for the Low-Activity Waste (LAW) Facility at the Hanford Site near Richland, Wash. According to the DOE’s Office of Environmental Management (EM), the uninterruptable electrical power system is vital to safeguarding the facility, part of Hanford’s Waste Treatment and Immobilization Plant, in the unlikely event of a temporary power loss to the plant.

Hanford melter “heatup” explained on new website

April 29, 2021, 7:00AMRadwaste Solutions

As the workers at Hanford’s Waste Treatment and Immobilization Plant (WTP) move closer to starting up the first of two melters inside the plant’s Low-Activity Waste (LAW) Facility, plant contractor Bechtel National has launched the Journey to Melter Heatup website that explains the WTP commissioning process, including critical activities such as the loss-of-power test and the melter heatup process.

Crews make progress on Hanford tank farm improvements

September 3, 2020, 12:07PMAround the Web

Crews work on Hanford's tank farm improvements. Photo: DOE

Work crews at the Department of Energy's Hanford Site recently completed removal and staging of 52 large concrete covers used to shield hoses for transferring radioactive waste between waste tanks in Hanford’s AY and AP farms. (Tank farms are groups of tanks.) The covers, known as “barns,” are being staged as part of an infrastructure improvement project until they can be used in the building of a hose system that will transfer waste from Hanford's A farm to the AP farm.