The system thermal-hydraulic (STH) code SAM has been coupled to the computational fluid dynamics (CFD) code Simcenter STARCCM+ utilizing a hybrid domain overlapping coupling method in space and an explicit coupling in time. The coupling aims to extend the STH code’s applicability to scenarios where local momentum and energy transfers are important yet difficult for STH standalone models to capture, such as three-dimensional (3D) mixing and thermal stratification. The coupling method’s numerical stability was previously verified against multiple test cases including two closed-loop configurations, and it was validated against a double T-junction experiment with 3D scalar mixing.

In the present work, the method is validated against the TALL-3D STH/CFD coupling benchmark facility. TALL-3D is a liquid-metal facility with a large, pool-type enclosure (test section) that exhibits 3D flow effects to be modeled by a CFD code. The rest of the system exhibits approximately one-dimensional behavior that is well predicted by a STH code. First, a STAR-CCM+ CFD model of the 3D test section is validated against experimental temperature data. Then a SAM-STARCCM+ coupled model is validated against six different TALL-3D steady states and includes SAM standalone results for comparison. Last, the coupled model is validated against two TALL-3D transients: one exhibiting flow reversal in the test section and one exhibiting nonlinear, limit cycle oscillations (LCOs).

For the first transient, the SAM-STARCCM+ coupled model properly predicts an increase in the test section’s inlet temperature during flow reversal, and this increase is not predicted by the SAM standalone model. The coupled model also better predicts initial flow recovery and subsequent oscillations as the system approaches a final natural circulation state. For the second transient, no true final steady state is observed due to LCOs. Neither the SAM-STARCCM+ coupled model nor the SAM standalone model can perfectly capture the experiment’s changing oscillation frequency during the transient. Nevertheless, the coupled model does reproduce the general oscillatory feedback observed.

This is a significant achievement because the present coupling only uses an explicit coupling in time, as opposed to a tighter, semi-implicit coupling. In comparison, STH/CFD coupling efforts previously performed by other authors required a semi-implicit coupling to obtain similar results to this work. The strengths of the novel coupling scheme validated in the present paper lie in the superior convergence characteristics and the much simpler, nonintrusive implementation.