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2025 ANS Winter Conference & Expo
November 9–12, 2025
Washington, DC|Washington Hilton
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The journey of the U.S. fuel cycle
Craig Piercycpiercy@ans.org
While most big journeys begin with a clear objective, they rarely start with an exact knowledge of the route. When commissioning the Lewis and Clark expedition in 1803, President Thomas Jefferson didn’t provide specific “turn right at the big mountain” directions to the Corps of Discovery. He gave goal-oriented instructions: explore the Missouri River, find its source, search for a transcontinental water route to the Pacific, and build scientific and cultural knowledge along the way.
Jefferson left it up to Lewis and Clark to turn his broad, geopolitically motivated guidance into gritty reality.
Similarly, U.S. nuclear policy has begun a journey toward closing the U.S. nuclear fuel cycle. There is a clear signal of support for recycling from the Trump administration, along with growing bipartisan excitement in Congress. Yet the precise path remains unclear.
Stephen Priebe, Ken Bateman
Nuclear Technology | Volume 162 | Number 2 | May 2008 | Pages 199-207
Technical Paper | First International Pyroprocessing Research Conference | doi.org/10.13182/NT08-A3948
Articles are hosted by Taylor and Francis Online.
The treatment of spent nuclear fuel for disposition using an electrometallurgical technique results in two high-level waste forms: a ceramic waste form (CWF) and a metal waste form. Reactive metal fuel constituents, including all of the transuranic metals and the majority of the fission products, remain in the salt as chlorides and are processed into the CWF. The solidified salt is containerized and transferred to the CWF process, where it is ground in an argon atmosphere. Zeolite 4A is dried in a mechanically fluidized dryer to ~0.1 wt% moisture and ground to a particle-size range of 45 to 250 m. The salt and zeolite are mixed in a V-mixer and heated to 500°C for ~18 h to occlude the salt into the structure of the zeolite. The salt-loaded zeolite is cooled, mixed with borosilicate glass frit, and transferred to a crucible, which is placed in a furnace and heated to 925°C. During this process, known as pressureless consolidation, the zeolite is converted to the final sodalite form and the glass thoroughly encapsulates the sodalite, producing a dense, leach-resistant final waste form. During the last several years, changes have occurred to the process, including particle size of input materials and conversion from hot isostatic pressing to pressureless consolidation. This paper is intended to provide the current status of the CWF process, focusing on the adaptation to pressureless consolidation. Discussions include impacts of particle size on final waste form and the pressureless consolidation cycle. A model is presented that shows the heating and cooling cycles and the effect of radioactive decay heat on the amount of fission products that can be incorporated into the CWF.