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Fusion Science and Technology
August 2025
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From operator to entrepreneur: David Garcia applies outage management lessons
David Garcia
If ComEd’s Zion plant in northern Illinois hadn’t closed in 1998, David Garcia might still be there, where he got his start in nuclear power as an operator at age 24.
But in his ninth year working there, Zion closed, and Garcia moved on to a series of new roles—including at Wisconsin’s Point Beach plant, the corporate offices of Minnesota’s Xcel Energy, and on the supplier side at PaR Nuclear—into an on-the-job education that he augmented with degrees in business and divinity that he sought later in life.
Garcia started his own company—Waymaker Resource Group—in 2014. Recently, Waymaker has been supporting Holtec’s restart project at the Palisades plant with staffing and analysis. Palisades sits almost exactly due east of the fully decommissioned Zion site on the other side of Lake Michigan and is poised to operate again after what amounts to an extended outage of more than three years. Holtec also plans to build more reactors at the same site.
For Garcia, the takeaway is clear: “This industry is not going away. Nuclear power and the adjacent industries that support nuclear power—and clean energy, period—are going to be needed for decades upon decades.”
In July, Garcia talked with Nuclear News staff writer Susan Gallier about his career and what he has learned about running successful outages and other projects.
K. C. Chen, A. Nikroo
Fusion Science and Technology | Volume 49 | Number 4 | May 2006 | Pages 721-727
Technical Paper | Target Fabrication | doi.org/10.13182/FST06-A1192
Articles are hosted by Taylor and Francis Online.
The surface of vapor-deposited polyimide (PI) coating onto a mechanically agitated mandrel has always been rougher than the NIF standard. The roughness has been attributed to various sources, including defects and contamination on substrate mandrels, abraded damage from mechanical agitation, or off-stoichiometric compositions.At near-stoichiometric deposition conditions, the surface roughness is primarily due to damages from collisions. Using a plastic mesh container with a suitable opening size and synchronized gentle tapping, we have greatly improved the surface quality of 1 mm diameter 4-5 m thick polyimide shells. The plastic mesh improves the surface quality by limiting shell movements and reducing the impact force and number of collisions between the shells during coating. The surface smoothness of the as-deposited polyamic acid coating meets the NIF surface smoothness standard. Appropriate pressure and heat profiles are used to remove the mandrel and convert the thin polyamic acid coating into polyimide and preserve the surface smoothness. The AFM spheremaps, patch scans and WYKO optical interferometer measurement showed a root-mean-square smoothness ranging 3-5 nm.