BWX Technologies has announced the successful formation and sintering of uranium oxycarbide (UCO) fuel kernels that, once coated, will make up the fissile core of TRISO (tristructural isotropic) fuel particles. With that process demonstrated, BWXT has shifted the focus of its TRISO production restart to bringing two more furnaces online—an additional sintering furnace, used to apply heat and pressure to a solid fuel kernel, and a coating furnace.

BWX Technologies announced on March 11 that its BWXT Nuclear Operations Group (BWXT NOG) subsidiary had been awarded a contract from the Department of Energy’s Oak Ridge National Laboratory to manufacture TRISO nuclear fuel to support the continued development of the Transformational Challenge Reactor (TCR). Plans to restart a TRISO production line at the company’s Lynchburg, Va., manufacturing site will be finalized to allow for production to be completed by the fall of 2020.

Advanced reactor cores are being designed for higher efficiencies and longer lifetimes, but to get there, they need high-assay low-enriched uranium (HALEU).

Enriched to between 5 and 19.75 percent fissile U-235, HALEU is packed with nuclear potential. It can be used as a feedstock for the demonstration of new fuel designs, from uranium alloys to ceramic pellets and liquid fuels. Those fuels can enable advanced reactor and microreactor demonstrations. Operating light-water reactors could potentially transition to HALEU uranium oxide fuels for extended operating cycles and improved plant economics.