DNFSB spots possible bottleneck in Hanford’s waste vitrification

December 15, 2025, 7:02AMRadwaste Solutions

Workers change out spent 27,000-pound TSCR filter columns and place them on a nearby storage pad during a planned outage in 2023. (Photo: DOE)

While the Department of Energy recently celebrated the beginning of hot commissioning of the Hanford Site’s Waste Treatment and Immobilization Plant (WTP), which has begun immobilizing the site’s radioactive tank waste in glass through vitrification, the Defense Nuclear Facilities Safety Board has reported a possible bottleneck in waste processing. According to the DNFSB, unless current systems run efficiently, the issue could result in the interruption of operations at the WTP’s Low-Activity Waste Facility, where waste vitrification takes place.

During operations, the LAW Facility will process an average of 5,300 gallons of tank waste per day, according to Bechtel, the contractor leading design, construction, and commissioning of the WTP. That waste is piped to the facility after being treated by Hanford’s Tanks Side Cesium Removal (TSCR) system, which filters undissolved solid material and removes cesium from liquid waste.

According to a November 7 activity report by the DNFSB, the TSCR system may not be able to produce waste feed fast enough to keep up with the LAW Facility’s vitrification rate.

After decades, Hanford’s WTP begins vitrifying tank waste

October 17, 2025, 7:00AMRadwaste Solutions
Hanford’s WTP crew celebrate the first vitrification of radioactive waste in the plant’s Low-Activity Waste Facility. (Photo: Bechtel)

The Department of Energy’s Office of Environmental Management and its contractor Bechtel announced on October 15 the start of nuclear vitrification operations at the Waste Treatment and Immobilization Plant (WTP), also known as the Vit Plant, at the Hanford Site in Washington state.

Hanford teams prepare for first tank waste transfer

June 18, 2025, 12:16PMRadwaste Solutions
Hanford contractor teams rehearse procedures for the first transfer of waste from one of the site’s underground tanks to the WTP later this summer. (Photo: DOE)

The Department of Energy’s Office of Environmental Management said that crews at its Hanford Site in Washington state are preparing for the site’s first-ever transfer of radioactive waste from one of its large underground tanks, Tank AP-106, to the Waste Treatment and Immobilization Plant (WTP).

Hanford advances WTP cold commissioning with introduction of waste simulants

May 28, 2025, 12:00PMRadwaste Solutions
Workers offload nitrogen into the LAW Facility at Hanford’s Waste Treatment and Immobilization Plant. The nitrogen, mixed with other materials, will simulate tank waste as the facility prepares for waste operations later this year. (Photo: DOE)

The Department of Energy’s Office of Environmental Management announced that it has introduced waste simulant chemicals to the Hanford Site’s Waste Treatment and Immobilization Plant (WTP) as part of the cold commissioning testing of the plant’s Low-Activity Waste Facility.

Hanford completes glass transfer test

September 12, 2024, 7:01AMRadwaste Solutions
Hanford workers recently transferred three containers of nonradioactive test glass from the site’s WTP to the nearby Integrated Disposal Facility. (Photos: DOE)

According to the Department of Energy’s Office of Environmental Management, two contractors at its Hanford Site in Washington state have finished a first-time relay of test glass as the site prepares to vitrify—or immobilize in glass—millions of gallons of radioactive and chemical waste from its large underground tanks.

Video: Watch an “instant replay” of the test glass relay here.

First container of test glass filled at Hanford’s Vit Plant

December 6, 2023, 12:00PMRadwaste Solutions
Crewmembers stand in front of the first stainless-steel container filled with molten test glass at Hanford’s Vit Plant. (Photo: Bechtel National)

Bechtel and the Department of Energy’s Office of Environmental Management announced on December 4 that the first set of test glass was successfully poured into a stainless-steel storage container designed to hold vitrified waste at Hanford’s Waste Treatment and Immobilization Plant, also known as the Vit Plant.

Hanford pours first glass from Vit Plant melter

November 8, 2023, 9:30AMRadwaste Solutions
Workers monitor the pouring of melter glass from a control room in Hanford’s LAW Facility. (Photo: DOE)

The Department of Energy’s Office of Environmental Management said crews at its Hanford Site in Washington state have started pouring the first molten glass from a waste vitrification melter into a stainless steel container at the site’s Waste Treatment and Immobilization Plant, also known as the Vit Plant.

Backup battery system will keep Hanford’s waste melters from going cold

July 15, 2021, 6:31AMRadwaste Solutions
The DOE recently completed startup testing on the uninterruptable electrical power system for Hanford’s Low-Activity Waste Facility.

Department of Energy workers recently finished startup testing of a battery-powered backup electrical system for the Low-Activity Waste (LAW) Facility at the Hanford Site near Richland, Wash. According to the DOE’s Office of Environmental Management (EM), the uninterruptable electrical power system is vital to safeguarding the facility, part of Hanford’s Waste Treatment and Immobilization Plant, in the unlikely event of a temporary power loss to the plant.

Hanford melter “heatup” explained on new website

April 29, 2021, 7:00AMRadwaste Solutions

As the workers at Hanford’s Waste Treatment and Immobilization Plant (WTP) move closer to starting up the first of two melters inside the plant’s Low-Activity Waste (LAW) Facility, plant contractor Bechtel National has launched the Journey to Melter Heatup website that explains the WTP commissioning process, including critical activities such as the loss-of-power test and the melter heatup process.