NN Asks: What’s the biggest challenge in scaling fuel fabrication?

September 30, 2025, 7:06AMNuclear NewsJennifer Wheeler

Jennifer Wheeler

In this new era of nuclear, the word “scalable” can mean many different things. From new advanced reactor designs that can meet the diverse needs of big power users like hyperscalers to industrial process heat applications, and from remote rural communities to new fuel cycle facilities (conversion, enrichment, deconversion, fuel fabrication), there is much to consider when predicting and meeting developing demand signals.

The biggest challenge in scaling fuel fabrication is recognizing that scaling applies to much more than taking the specific process equipment used to manufacture fuel products from pilot scale to commercial scale to nth-of-a-kind scale. For a first-of-a-kind fuel facility where there is no available reference facility to use as a basis, there is a delicate balance—and often an iterative dance—between fuel demand, right-sizing the facility, and project financing. Let’s focus on three major areas: factory throughput, staffing, and space.

Delivering new nuclear on time, the first time

May 1, 2025, 7:03AMNuclear NewsMike Rinehart

Mike Rinehart

The nuclear industry is entering a period of renewed urgency, driven by the need for stable baseload power, heightened energy security concerns, and expanded defense infrastructure. Now more than ever, we must deliver new nuclear projects on time and on budget to maintain public trust and industry momentum.

The importance of execution certainty cannot be overstated—public trust, industry investment, and future deployment all hinge on our ability to deliver these projects successfully. However, history has shown that cost overruns and schedule delays have eroded confidence in the industry’s ability to deliver nuclear construction. As we embark on many first-of-a-kind (FOAK) reactor builds, fuel cycle infrastructure projects, and extensive defense-related nuclear projects, we must ensure that execution certainty is no longer an aspiration—it is an expectation.