NN Asks: What’s the biggest challenge in scaling fuel fabrication?

Jennifer Wheeler
In this new era of nuclear, the word “scalable” can mean many different things. From new advanced reactor designs that can meet the diverse needs of big power users like hyperscalers to industrial process heat applications, and from remote rural communities to new fuel cycle facilities (conversion, enrichment, deconversion, fuel fabrication), there is much to consider when predicting and meeting developing demand signals.
The biggest challenge in scaling fuel fabrication is recognizing that scaling applies to much more than taking the specific process equipment used to manufacture fuel products from pilot scale to commercial scale to nth-of-a-kind scale. For a first-of-a-kind fuel facility where there is no available reference facility to use as a basis, there is a delicate balance—and often an iterative dance—between fuel demand, right-sizing the facility, and project financing. Let’s focus on three major areas: factory throughput, staffing, and space.